USG iSONIC G12 Digital ultrasonic generators

The digital ultrasonic generators of the USG iSONIC G12 series bring many other advantages in addition to fast and precise control of the process.

Advantages

  • Software-supported commissioning by the ultrasonic Diagnostic System (UDS).
  • Data collection and transfer through Profinet interface.
  • Integration into the machine control unit through the Profinet interface.
  • Optional remote access via router on the machine side and UDS to the generator possible.

Applications

  • Ultrasonic welding, cutting, punching, riveting (staking) and embossing of thermoplastics, films and textiles
  • Suitable for all types of industries

Functional characteristics

  • Frequency tuning for every welding process
  • Amplitude stabilization or power stabilization during the entire process
  • Repeatable oscillation buildup performance
  • External hardware start for the synchronization of multiple generators possible
  • Optional parameterizable control of the energy setpoints (thermal correction) in the event of external material and/or machine heating

Welding process

  • Start signal
  • Time
  • Energy
  • Contact

Monitoring process

  • Time
  • Power
  • Energy
  • Contact

Case

  • Closed stainless-metal casing, IP20, for installation in a control cabinet
  • Active cooling system
  • All connecting cables from the front of the housing supplied

Hardware features

  • Fully digital control with state-of-the-art FPGA technology
  • PFC power supply for reducing mains load with monitoring of undervoltage
  • Temperature and overcurrent monitoring of the power module
  • Profinet
  • JTAG interface for service maintenance

Technical data

Working frequency* [kHz]20 (+/-500 Hz)30 (+/-500 Hz)35 (+/-500 Hz)
Output power* [W] 2.000 1.800 400 / 800 / 1.200
Mains voltage [V], mains frequency [Hz] 230 (L, N, PE), 50/60
Rated current [A] 10,6 11,0 2,4 / 4,3 / 6,0
Mains fuse [A] 2 x T 12,5 (internal)
Switch-on duration 40 % 50 %

100 % / 50% / 50%

Case dimensions without a mounting plate (w x h x d) [mm] 100 x 285 x 270
Case dimensions with a mounting plate (w x h x d) [mm] 100 x 333 x 271

* Selectable ultrasonic equipment of the USG iSONIC generators
Subject to technical changes.